Leak Testing Systems
Leak and flow testing
The method used depends on factors such as leak rate, component volume, test medium, cycle time, and production environment. Our test systems are designed accordingly and integrated into existing manufacturing processes.
Project examples
Flow test device for valves
Flow test device for valves
Design type
Task
Formats
Cycle time
Leak test station for die-cast housings
Leak test station for die-cast housings
Design type
Task
Formats
Cycle time
Leak testing station for sensor housings
Leak testing station for sensor housings
Design type
Task
Formats
Cycle time
Leak and flow testing station for activated carbon filters
Leak and flow testing station for activated carbon filters
Design type
Task
Formats
Cycle time
Testing system for leak testing of housing covers
Testing system for leak testing of housing covers
Design type
Task
Formats
Cycle time
Leak testing system for stators
Leak testing system for stators
Design type
Task
Formats
Cycle time
Leak testing fixture for pool testers (bell test)
Leak testing fixture for pool testers (bell test)
Design type
Task
Formats
Cycle time
Immersion tank for underwater visual inspection
Immersion tank for underwater visual inspection
Details
Combined immersion and drying basin
Combined immersion and drying basin
Design type
Test systems for various industrial sectors
Functions for test systems
Additionally, customer-specific special functions and interfaces can be integrated.
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FAQ on leak testing systems and leak test setups
Which testing methods are used in leak testing systems?
Depending on the application, differential pressure testing, flow measurement, relative pressure testing, or combined test methods are employed. The suitable method depends on the component, leak rate, and production requirements.
Can leak testing systems be integrated into existing production lines?
Yes. Our testing systems are designed to integrate seamlessly into existing manufacturing processes. In doing so, we account for PLC interfacing, material flow, workpiece handling, and data interfaces.
Are fully automated testing systems also possible?
Yes. We develop manual testing workstations as well as semi- and fully automated leak testing systems featuring robot integration and automated workpiece handling.
Which components can be tested?
The testing systems are engineered for a wide variety of components, such as valves, plastic parts, housings, battery modules, piping systems, or fluid-carrying components.
Can test data be documented and stored?
Yes. Many systems feature test logging, statistical functions, and interfaces for quality assurance or higher-level production systems.
What role does cycle time play in system development?
The target cycle time is a key factor in the design of a testing system. The testing procedure, workpiece handling, and degree of automation are tailored accordingly.
Are customized special solutions available as well?
Yes. Many applications require specialized test sequences or mechanical adaptations. Therefore, alongside standard solutions, we also develop custom special systems for specific testing requirements.
Do you provide support after the test system has been commissioned?
Yes. We continue to support our customers with technical assistance, calibration, maintenance, and expansions for existing testing and leak test systems.